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Custom Fixed headlights for 5th gen Corvettes

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Radioflyer

Joined: Sep 25 2007
Posts: 1563


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Post Mon May 30, 2011 7:59 pm

After several months of research and development, I've finally finished the production version of the "stealth light cannon Version 2" headlights. So far I've sold 16 sets of them with various "options" including halos, LED effects lights, and a flat-cutoff quad HID version. Here's a breakdown of some of the "fun stuff" in the headlight kit:

(4) Morimoto Mini H1 Projectors. The outer projector is setup to function as a traditional Bi-xenon projector using a 55w HID bulb light source. Pattern is beautiful. The inner projector (dedicated high beam) has the shield and foreground limiter removed and a halogen H1 bulb installed.

The mounting frame is 1/8" reinforced aluminum and bolts directly to the frame and wheel well. The projectors mount with stainless bolts and locking washers ensuring the projectors are locked into position once adjusted. The frames allow for rotational adjustment as well.

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The Shroud is 1/8" thermo-formed ABS sheet over a CAD designed CNC-cut mold. The Lenses are made from UV-treated PETG (similar to polycarbonate but less expensive and thermo-forms better)

The first pics from the first 2 customer's installations:

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This is what makes them really special: These are the most flush-fitting fixed projector headlights for the C5 corvette:

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Pattern/output pics to come
clutch1

Joined: Oct 08 2006
Posts: 1928
Location: around hurr.


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Post Tue May 31, 2011 11:42 pm

Those look really nice man, sounds like you've got yourself an actual business going on here, congrats!
Tat2Dragons

Joined: Jan 21 2007
Posts: 3404
Location: Baltimore Maryland


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Post Wed Jun 01, 2011 1:39 am

Very nice! Those look great, I really like how flush they are. icon_cool.gif
Chris

Joined: Sep 27 2004
Posts: 2395
Location: NY


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Post Wed Jun 01, 2011 3:16 pm

Stunning. Some first gen RX7 guys want something similar, but we're all too cheap.

Those are nice though man! Looks like real high quality work. Congrats!
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