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Couple of Questions about shaving a LED Tip Down

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bubinga08

Joined: Oct 21 2009
Posts: 6
Location: Alabama


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Post Thu Oct 22, 2009 4:06 pm

I have a couple of questions about shaving or trimming a LED.

1. What tools do I need to shave the tip of a led down?

2. Does it scatter out the beam if I shave the end of led down?
A-Ray

Joined: May 01 2005
Posts: 2918
Location: Volunteer State

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Post Thu Oct 22, 2009 4:11 pm

1. Sandpaper

2. Yes, it will scatter the beam out more if you shave the LED down.
bubinga08

Joined: Oct 21 2009
Posts: 6
Location: Alabama


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Post Thu Oct 22, 2009 4:18 pm

Could I use a dremel or is sandpaper by hand better. Thanks for the reply A-Ray. icon_smile.gif
corvettecrazy

Joined: Dec 17 2003
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Post Thu Oct 22, 2009 4:21 pm

Dremel is a lot faster.
bubinga08

Joined: Oct 21 2009
Posts: 6
Location: Alabama


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Post Thu Oct 22, 2009 4:26 pm

Okay thanks a bunch. icon_smile.gif
A-Ray

Joined: May 01 2005
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Post Thu Oct 22, 2009 8:18 pm

dremel will be faster, but be careful that you don't sand down to far. Its not like using sandpaper takes a long time anyways icon_smile.gif
Cooper

Joined: Mar 19 2006
Posts: 1576


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Post Thu Oct 22, 2009 8:39 pm

If its a variable speed, use a lower speed so that you don't sand down too much and/or melt the plastic part of the LED .
You'll still end up with one 'hot spot' at the center of the LED but other than that it will cast a wider softer field of light rather than the tight spotlight/beam effect of the unsanded LED .

Also, the superflux LEDs, as well as being brighter, broadcast a wider field of light than a standard 5mm or 3mm LED .
Tat2Dragons

Joined: Jan 21 2007
Posts: 2103
Location: Baltimore Maryland

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Post Thu Oct 22, 2009 9:16 pm

Good info. guys. icon_smile.gif

User posted image

I like to use the Dremel with a cut off wheel to sand mine down and then finish them up with a fine grit emery board. icon_cool.gif
bad venge

Joined: Jul 28 2007
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Post Fri Oct 23, 2009 1:42 pm

I have a belt sander ... several touches and the tips gone ... I use a small butane torch and fan it over the rough tips and it melts/smoothes it like glass ...
Tat2Dragons

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Post Fri Oct 23, 2009 7:58 pm

bad venge wrote:
I use a small butane torch and fan it over the rough tips and it melts/smoothes it like glass ...


^^That's a good idea,I'll have to give that a try some time. icon_cool.gif
bad venge

Joined: Jul 28 2007
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Post Fri Oct 23, 2009 9:24 pm

I used it to finish plexi /// I thought why not ... it works great
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