Custom Product Design & Manufacturing

Your idea, our execution — full product design and engineering from concept to production.

Automotive, marine, architectural, and specialty applications. Small runs to mass production. Avg. first quote in 24–72 hrs.

No strict MOQs • Fast Turnaround • Quality Assurance
Capabilities

End-to-end LED development

Tweak an existing part or build OEM from scratch. We handle DFM, rapid prototypes, validation, and production handoff.

Electrical design - schematic, PCB, drivers
Mechanical & enclosure - CNC design
3D modeling, injection molds
Light optics, thermal and power management
Reliability testing
Small runs to mass production, kitting & packaging

Fill the Questionnaire

Snowmobile Helmet Safety Light Infra-red Therapy LED Pad Scrubber Light Stair Railing Light
Process

A straightforward 3-step path

1
Scope & Feasibility

Capture requirements, confirm feasibility, timeline, and target costs.

2
Design & Prototype

Schematic/PCB, enclosure, optics, firmware. Build working samples.

3
Pilot & Production

Tooling, test plans, certifications, and production QA.

Selected Work

Recent custom solutions

Rockefeller Center Christmas Tree Topper
Fully customized, high-impact lighting

Bespoke LED brilliance atop the Rockefeller Christmas Tree

When Rockefeller Center unveiled its new 9 ft star topper, it was lit by fully customized Oznium LEDs embedded into 70 crystal-encrusted spikes. The project showcased a large-scale bespoke lighting installation that brought a unique creative vision to life under demanding specifications.

Zipline Drone Company
Oznium LED built into the metal casings.

Delivering Lifesaving Medical Supplies by Drone

The “Fly-To-Save-A-Life Project,” launched by Ghana’s Vice President Dr. Mamahudu Bawumia, is a partnership between the Ministry of Health and Zipline Technologies that uses Oznium LED products to deliver emergency medical aid to remote rural areas. Unmanned drones provide 24/7 delivery of 12 routine and emergency services, including 148 lifesaving medical products, helping save countless lives while advancing healthcare technology.

Architectural-style even glow on vehicle bodywork
Built for visibility, built by Oznium

Custom LED-illuminated Road Sign

We custom engineered the LED modules and flashers used in enhanced traffic signs to elevate standard signage. With tailored lighting and control solutions, Oznium turns standard signage into durable, high-visibility systems.

Inside the Build

From concept to factory floor

This quick video takes you from concept to finished product, through the various manufacturing steps.

FAQ

Common questions

What are typical lead times?
Simple customizations can ship in days. Ground-up designs with tooling typically take 4–8 weeks depending on complexity.
Do you have minimum order quantities (MOQs)?
No strict MOQs. We support one-offs, pilot runs, and mass production.
Does my project need to be related to LEDs?
No. While LEDs are our specialty, we also design and produce a wide range of electronic devices, drivers, housings, and even custom molds.
What aspects of design do you handle?
We cover mechanical design, electrical/PCB design, optics, sealing, software/firmware, injection molding, and full product engineering.
What quality controls do you have?
Quality is built into our system: we use poka-yoke (mistake-proofing), automation, inventory control, and ongoing process improvement to maintain consistency.
Can you sign an NDA?
Absolutely. We frequently execute mutual NDAs before diving into details.
How do I get started with my custom project?
Just fill out the Project Questionnaire or email us your requirements. That gives us enough detail to start evaluating your idea.

Ready to light it up?

Send your requirements and we’ll reply with feasibility, timeline, and a ballpark quote.

1 day
Turnaround for simple customizations
1 month
Lead time for complex projects
No Fixed MOQ
Proto to mass production
48 hrs
Typical first quote
* Metrics are representative capabilities; contact us for project-specific details.